Leak tester 71rel

Method
Feature
Advantage
Relative pressure method
Test on greater leakages
Inexpensive, robust, durable
Downloads

Contact

We answer your questions:

Tel.: +49 (0) 71 95-13 69 0
eMail: verkauf(at)hematech.de

The Leakage Tester 71rel

HeMaTech Prüftechnik is known for robust, durable leak testers with high accuracy. Users worldwide trust on the reliability and service of HeMaTech Prüftechnik. Leak testers are used for leak testing in industrial applications. Whether in the laboratory or in the production of series parts, our testing devices can be used in a wide variety of applications. Customers from a wide range of industries use our leak testers, including the automotive industry, medical technology and electronics manufacturing.

 

 

The cost-efficient alternative

The relative pressure method offers fast results at an attractive instrument price. The test setup is simpler than with differential pressure instruments, such as the 70pro or 75eco. The measurement with the relative pressure method is not as sensitive, but covers a larger measuring range. This makes it ideal for checking components with a larger permissible leakage.

The comprehensive possibilities of automation are available on the 71rel as well.

 

 

 

The functionality of the tester

The applied leak test method according to the differential pressure method offers many advantages for the user. 
The features of the 71rel at a glance:

 

  • compressed air as a test medium
  • air can quickly penetrate leaks
  • high measuring accuracy
  • reproducible measurements
  • clear measurement results
  • contamination-free testing
  • short cycle times with high accuracy
  • storage of test programmes
  • automatic test sequence
  • can be integrated into system concepts
  • display of measured value and test result
  • variable test pressures and test times for optimum adaptation to the production of different parts
  • easy handling due to operator guidance
  • service-friendly due to modular design

 

Differential pressure measurement technology requires pressure-tight devices and/or sealing elements.
HeMaTech can supply you with complete test stations or systems.

 

 

The leak calibrator for the leak tester

As supplementary accessories you will find test leaks as well as a leak calibrator in our range. By means of the test leak, you can check the functionality of your leak tester quickly and easily. The leak calibrator comes as a mobile hand-held device and enables you to perform a reliable calibration at regular intervals. These measures, which can be carried out at any time, ensure a constant quality of your measurements.

Operating principle

The operating principle is based on measuring the pressure change in a sealed test part within a given measuring time, the so called differential pressure testing. The core of the measuring system consists of a relative pressure transducer.

  

Air flows out through a leak in a closed volume (test part). This causes a pressure decay.

The difference between the initial pressure and the pressure at the end of the measuring time can be detected with a relative pressure transmitter. The pressure difference is a measure of the existing leakage and is independent of the test pressure or the prevailing ambient pressure. Inexpensive compressed air is used as the test medium. Due to its low viscosity, the air can quickly penetrate pores, the smallest holes, cracks or other causes of a leak.
 
The tested parts will not get dirty or contaminated. Rust protection, drying or cleaning is therefore not necessary.
 
A leak test is only possible with adaptation of the test piece via sealing elements or devices. HeMaTech also offers you a customised concept for this - just ask us.

 

 

Operation

The test parameters are entered in a clear programme plan and do not require any special prior knowledge. Direct help is available if required. Data is saved via a write-protection key switch. The parameters can only be read, but not changed, when the unit is secured.

Higher-level control systems can communicate with the 71rel via a standard digital I/O interface or optionally via Profibus or Profinet. With Profibus/Profinet, test data and programme parameters can also be exchanged. The 71rel can thus be easily integrated into automated production processes.

Direct input of test programmes at the test instrument can be done very easily via touch screen or an optionally connected keyboard. The units also have an integrated VNC server. As soon as it is connected to a network, the device can be addressed and operated via its IP address and a VNC client.
 
The USB interface at the front enables the easy storage of measurement data and test programmes of the leak tester.

 

 

Pneumatic System

  • industrial gradetransmitter for realtive pressure
  • electronic pressure regulation for filling and test pressure
  • function monitoring
  • optional leak simulation with precision needle valve for the connection of an external leak calibrator or a test leak



Electronic System

  • Windows CE based system
  • Data storage in persistent NAND flash memory
  • 7" touchscreen display
  • virtual keyboard on the touchscreen
  • Remote control via VNC
  • Write protection switch against unauthorised changing of parameters
  • error message in plain text
  • Simple programming
  • Various interfaces for communication with higher-level control systems

Technical data

 

System:   Windows CE based
     
Program storage:   persistent memory, NAND-Flash,
10,000 data records
for larger amounts of data use
external USB storage which
can be connected at the front
   
Measuring sensor:   temperature compensated transmitter for differential pressure
overload protection 40 bar
     
Data entry:   virtual keyboard on TFT display
external keyboard via USB, VNC viewer
     
Display:   7.0" TFT VGA Touch Display
800 x 480 px
     
Measuring range:   0 ... 6,000 mbar
   
Resolution:   0.1 mbar
   
Results:   mbar, ml/min
   
Test programs:   99
   
Filling and test Pressure:   electronic pressure control
0.20…6.0 bar/g
   
Test parameters:   Filling pressure … bar
Test pressure … bar
Pressure tolerance 1.0 … 10.0 % FS
Filling time 0.1 … 999.9 s
Stabilization time 0.1 … 999.9 s
Measuring time 0.1 … 999.9 s
Rework limit …
Reject limit …
Consecutive rejects limit
   
Write protection:   Key switch
   
Status indicator:   Accept
Rework
Reject
Fault
     
Interfaces:  

1 x parallel interface

(machine control,
up to 96 digital I/Os)
control inputs: 24 VDC, 500 mA
control outputs: 24 VDC, 500 mA
short-circuit proof
     
    1 x serial interface RS 232 for transfer of parameters and test results
     
    1x USB 2.0 for transfer of parameters and test results, keyboard, mouse
   
    1x RJ45 for VNC
optional: Profibus, Profinet
     
Housing:   compact metal case
   
Dimensions:   141 x 357 x 420 mm (H x W x D)
   
Power supply:   110 - 240 V, 50 ... 60 Hz
   
Power consumption:   Approx. 100 VA
   
Air supply:   1.5 bar > test pressure,
10 bar max
filtered, dry and oil-free
   
Pneumatic ports:   air supply G1/4“,
test medium G1/4“ (optional),
test port G1/8“,
reference port G1/8“
vent through air silencer G1/4“
   
Weight:   Approx. 8 kg
   
Standard accessories:   leak tester, power cord 2.5 m
key for write protection switch,
USB stick containing manual and
documentation
   
Order-No.:   Leaktester 3925-0071
     
Specifications and technical data are subject to change without notice.

 

Contact

HeMaTech Prüftechnik GmbH & Co. KG
Siemensstr. 7
D-71409 Schwaikheim

Tel.: +49 (0) 71 95-13 69 0
Fax: +49 (0) 71 95-13 69 29
eMail: verkauf@hematech.de